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EasoonMade: Your Solution for Time and Cost-Saving Small Batch Production without Steel Molding
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Welcome to EasoonMade, your trusted partner for small batch production that saves you time and cost without the need for steel molding. We specialize in offering efficient manufacturing solutions that cater to your specific production requirements. With our expertise and innovative approaches, we help you achieve high-quality products in smaller quantities, ensuring optimized timeframes and cost effectiveness.
Please do not place an order directly. Please provide the 3D drawing file or sample you need to customize and then give you a quotation RFQ send to email: [email protected]
Time and Cost-Saving Small Batch Production:
EasoonMade understands that not every project requires large-scale production or expensive steel molding. That's why we excel in providing time and cost-saving solutions for small batch production. Our streamlined processes and advanced manufacturing techniques eliminate the need for steel molds, allowing for quicker and more cost-effective production runs. Whether you need prototypes, custom parts, or limited production quantities, our approach offers flexibility and efficiency.
Flexible and Efficient Production:
With EasoonMade, you can enjoy the benefits of small batch production without compromising on quality. Our team of experts carefully analyzes your project requirements and recommends the most suitable production techniques. By leveraging alternative methods such as rapid prototyping, additive manufacturing, or CNC machining, we ensure precision and high-quality outputs while saving you time and cost associated with traditional steel mold production.
What is the difference between vacuum casting and low pressure perfusion|www.easoar-soon.com
A bit of the advantages of vacuum casting mold is also obvious, lower cost, less processing failure rate, with good repeatability.
It is mainly used for plastic hand plate small batch customization.
In general, the demand is between dozens and hundreds for vacuum complex molds.
This method of processing is more cost-effective, but if more than, it is not applicable.
Therefore, in the selection process, in addition to factors such as material, tolerance and cost, the number of products also affects the selection of the process.
In vacuum conditions, the product prototype is used to make silica gel mold under vacuum conditions, and the mold is poured (PU, transparent PU, POM, ABS) and other materials under vacuum conditions to form the same copy with the product prototype.
It can achieve the strength and hardness of ABS and other materials, and can also be configured according to the needs of customers to copy color, clone and the same copy of the product prototype.
02. Low pressure perfusion
It has the advantages of high efficiency, short production cycle, simple process and low cost.
It is suitable for the production of small batch trial production, small batch production, cover parts with simple structure, large thick wall and uneven wall thickness products in the process of product development.
Low pressure injection is a two-component polyurethane material mixed, injected into the rapid mold at room temperature, low pressure environment, through the material polymerization, crosslinking, hardening and other chemical and physical processes to form a product.
2. Different from the same.
As can be seen from the above, the principles of vacuum complex molding and low pressure perfusion are similar, but there are still significant differences, mainly reflected in the following two aspects:
01. Applicable to different objects.
Vacuum casting mode is used mainly for small batch small plastic planks (such as ABS, PC, acrylic panel, etc.).)
, while low pressure perfusion, in contrast, is used to replicate large plastic hand plates, such as car bumper hand plates.
This kind of hand plate has a large volume, and it can not be used without a large silica gel mold, so it is not suitable for vacuum complex mold process.
One of the biggest differences is the difference in the application objects of the process.
02. Silicone molds of different sizes.
Because the low pressure filling is to make a larger hand plate, naturally, the silica gel mold will be larger and harder; The vacuum mold makes the hand plate with a smaller volume, so the volume of the silica mold will be smaller.
The size difference of the silicone mold volume is also obviously different.
However, the principle of vacuum modeling technology is similar to that of low voltage perfusion. Both of them reproduce a prototype through physical objects, and then make a silicone mold through this prototype, and then make a batch replication through this silicone mold.
As can be seen from the above, the main difference between vacuum mold and low pressure perfusion is that the volume of the hand plate is different, the volume of the silica gel mold is different, but the principle is similar, suitable for small batch production.
Established in 2008 in Dongguan, Easoonmade Industrial Co., Ltd. is specialized in prototyping.
Our service covers CNC machining, CNC turning, vacuum casting, 3D printing, sheet metal, injection molding, die casting, low volume production, vacuum forming, RIM, Aluminium extrusion.
There are about 40 sets of 3,4 and 5 axis CNC machining controls, vacuum casting machines, 3D printing machines and proficients engineers in Easoon.
With state-of-the-art devices and professional and experienced engineers, we are able to provide you with parts in high quality and tight tolerance and help to solve the technical problems.
We also offer various surface finishing, including painting, anodizing, sandblasting, black oxide, high polishing, nitride, heat treatment, PVD coating, chrome plating, PC fumigation, UV varnish, Carburizing and so on.
Easoon will provide one-stop service for every customer with 1 piece of MOQ.
