5axis CNC machining improves parts accuracy
5axis CNC machining can improve the efficiency and accuracy of the production process. This machine is widely used in various industries to produce various simple and complex parts. According to their different motion axes, these machines are divided into three types: 3-axis, 4-axis and 5-axis. All CNC machines are designed with at least three axes-X, Y and Z. The three-axis machine is the most commonly used model of CNC machine tools.
It is understood that in a 4-axis CNC machine tool, the fourth axis (A axis) rotates around the X axis, and the B axis rotates on the 5 axis. There are three rotation axes-A, B and C. In recent years, 5-axis CNC machining services have become more and more popular.
What is five-axis machining?
The term means that the tool can move in five directions at the same time. In addition to the X, Y, and Z axes, these machines can also use any of the two rotation axes of A, B, and C. They are called rotation axes because they rotate in a semi-axis around the X, Y, and Z axes. -Round or more suitable 180 degree angle. Due to the advantages of this rotary axis, this type of machining is usually the first choice in industries that require complex machining.
Some key points of 5-axis machining
The following factors contribute to the faster adoption of 5-axis machining across industries:
Quick and easy setup:
Since the tool can rotate on 5 axes, there is no need to set an interruption in the middle. The user can work on all surfaces except the bottom and clamping area. In the case of a 3-axis machine tool, it is difficult to machine complex parts with multiple faces. However, it becomes easy to use 5-axis machining because the entire work can be done in one setup. This will help mechanics reduce the troubles associated with intermittent settings and save time.
Suitable for complex shapes:
The 5-axis machine can quickly access different machine arcs and angles, which can be achieved through multiple settings, requiring additional fixtures. These machines reduce the need for additional fixtures and can create multiple complex shapes with one setup without sacrificing quality or accuracy.
Improved tool cycle and life:
Unlike 3-axis or 4-axis CNC machining, the collision between the tool and the tool post in 5-axis CNC machining is minimal or zero. This method can be done by tilting one direction on the cutting table or tool. Zero collision means improving tool life and cycle. The inclination also helps to maintain the best cutting position while maintaining the consistency of the chip load.
Five-axis cnc machining
Improve parts accuracy:
For a long time, accuracy has been an important requirement of various industries. Because the 5-axis CNC machine tool can quickly move the tool in all directions required, so there is no need to move the workpiece between different work tables. When the part is moved out of the machine, its exact alignment will be lost, which will affect its accuracy. However, in 5-axis CNC machining, the entire machining is completed at one time, thus ensuring the high precision of the workpiece.
Fast material removal:
It adopts 5-axis CNC machining, and the tool keeps tangent to the workpiece. In this way, materials can be removed quickly and users can save man-hours.
Minimal tool vibration:
The latest 5-axis CNC machine tools can support short tool heads to avoid tool vibration. These short tools have also been proven to guarantee fast cutting.
Better surface treatment:
The 5th axis helps the part approach the cutting tool. The 5th axis helps the part approach the cutting tool. In this way, the CNC machining workshop can get a good surface treatment in a short turnaround time.